+
  • 49.webp
  • 移动窑11.jpg
  • 移动窑14.jpg
  • 52.webp
  • 51.webp

Mobile tunnel kiln

Mobile tunnel kiln is a continuous high-temperature thermal equipment used in brick and tile sintering process. Its core feature lies in the design concept of combining "mobile" and "tunnel". It has the characteristics of low investment, short construction period, reliable equipment quality, stable operation, high production efficiency, low failure rate, energy saving and environmental protection, high yield and low consumption, high degree of automation, and wide range of sinterable raw materials.
  • Commodity name: Mobile tunnel kiln

Description

Brief Overview

Mobile tunnel kiln is a continuous high-temperature thermal equipment used in brick and tile sintering process. Its core feature lies in the design concept of combining "mobile" and "tunnel". Different from traditional fixed tunnel kilns, mobile tunnel kilns use a movable kiln car system to realize the flow of materials between different temperature zones, thereby completing the whole process of drying, preheating, firing and cooling. This technology is widely used in building bricks, ceramic products, refractory materials and other fields, with the advantages of strong production continuity, low energy consumption and high degree of automation.

Features and Advantages

1. High efficiency and energy saving:

The waste heat recovery system is adopted to effectively use the heat of waste gas to preheat the blank and reduce energy consumption.

2. Continuous production: 

Through the relative movement of the kiln body and the material bearing structure, an uninterrupted and automated flow operation mode from raw materials entering the kiln to finished products leaving the kiln is realized, greatly improving production efficiency.
3. Good environmental performance: 

Equipped with advanced dust removal and desulfurization equipment to reduce flue gas emissions and meet national green production standards.

4. Intelligent control: 

The whole line implements DCS centralized control, automatically reads and calculates the temperature, humidity, pressure and other sensor signals collected by the kiln acquisition module,

5. Flexible structure: 

The kiln body can be modularly expanded according to actual production capacity requirements to adapt to production line layouts of different sizes.

Application

Building materials industry
Building materials industry
Used for sintering various wall materials such as clay bricks, shale bricks, and coal gangue bricks.
Ceramic products industry
Ceramic products industry
Suitable for high-temperature sintering of ceramic tiles, ceramic pipes, and glazed products.
Refractory materials industry
Refractory materials industry
Used for firing light or heavy refractory bricks to meet the needs of metallurgy, chemical industry and other industries for high-temperature resistant materials.
Environmentally friendly building materials industry
Environmentally friendly building materials industry
Support the use of industrial waste slag (such as fly ash and slag) as raw materials to manufacture new environmentally friendly bricks and tiles.

Key words:

Mobile tunnel kiln

Case

Get A Quote

Please leave your contact information, and our professionals will contact you as soon as possible!

Products
Submit

Want an immediate response?

You can consult online or write an email, We deal with your needs immediately

Chat online

Service Email

Tel/WhatsApp

Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

Related Products

FAQ

FAQ

What are the advantages of mobile tunnel kilns compared to traditional rotary kilns?


FAQ
Mobile tunnel kilns have a higher level of automation, lower energy consumption, more stable finished product quality, and reduce the intensity of manual operation, which is suitable for large-scale continuous production.
FAQ

What environmental protection measures are implemented in mobile tunnel kilns?


FAQ
Mobile tunnel kilns employ exhaust gas treatment systems, such as heat recovery units and dust collectors, to reduce pollutant emissions. They also use efficient insulation materials to lower energy consumption, achieving energy savings and emission reductions.
FAQ

How does a mobile tunnel kiln achieve energy efficiency?


FAQ
Energy savings are achieved through waste heat recovery systems that utilize hot flue gas to preheat combustion air or dry green bodies. Additionally, high-efficiency insulation materials and airtight structures minimize heat loss, reducing energy consumption per unit of production.
FAQ

How to ensure product quality consistency?


FAQ
Through precise temperature control systems and stable operating procedures, each batch of products is ensured to be fired under the same conditions, which greatly improves the product qualification rate and consistency.
FAQ

What are the key maintenance aspects of a mobile tunnel kiln?


FAQ
Key maintenance focuses on kiln airtightness, roller conveyor systems, and temperature control equipment. Regularly inspect insulation material degradation and clean ash accumulation in exhaust ducts to ensure stable operation and temperature uniformity.