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Roller kiln

Classification ofceramics: daily-use ceramics,art (craft) ceramics, industrial ceramics, etc.1. Ceramics for daily use: such as tableware, tea sets, tanks, altars, basins, cans,plates, saucers, bowis, etc.
  • Commodity name: Roller kiln

Category:

Description

Brief Overview

The roller kiln is a continuous industrial kiln, mainly used for sintering bricks, tiles, ceramics and other building materials. Its core structure consists of a roller transmission system and a tunnel kiln body. The blanks are transported by rollers and complete preheating, firing, cooling and other processes in the kiln in sequence to achieve automated production.

Compared with traditional kilns, roller kilns have the characteristics of precise temperature control, low energy consumption and high production efficiency, and are particularly suitable for large-scale standardized production. At present, roller kilns have become the mainstream firing equipment in the modern brick and tile industry and are widely used in new building materials, refractory materials and other fields.

Features and Advantages

1. Efficient and continuous production
The roller transmission is adopted, and the brick and tile blanks are automatically transported, without manual intervention, and operate 24 hours a day.

2. Precise temperature control and stable quality
Zoned temperature control technology (independent adjustment of preheating zone, firing zone and cooling zone) ensures uniform heating of bricks and tiles, reducing deformation, cracking and other problems.Applicable to different firing curves (such as oxidizing flame and reducing flame) to meet diversified product needs.

3.  Energy saving and environmental protection
Adopt waste heat recovery system to use the heat in the cooling zone to preheat the blank and reduce energy consumption. 

4. High degree of automation
Integrated PLC control system, real-time monitoring of temperature, air pressure, transmission speed and other parameters, support remote operation and maintenance, and reduce labor costs.

Application

Ceramic industry
Ceramic industry
Architectural ceramics, daily ceramics, special ceramics (such as tiles, tableware, Sanitary ware ceramics, etc.), to achieve efficient and uniform firing.
Building materials industry
Building materials industry
Firing of sintered bricks and tiles, refractory bricks, adapting to high temperature environments.
Glass products field
Glass products field
Applied to glass annealing, tempering, glazed glass firing and other processes.
Electronics industry
Electronics industry
Sintering of MLCC, magnetic materials and drying of silicon wafers for solar panels.

Key words:

Roller kiin

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Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

Related Products

FAQ

FAQ

What are the key maintenance points for a roller hearth kiln?


FAQ
Regular inspection and cleaning of burners, checking electrical control systems, lubricating transmission components, replacing worn rollers, and conducting daily patrols to ensure normal operation. Additionally, regularly calibrate the temperature control system to ensure accuracy.
FAQ

How does a roller hearth kiln ensure temperature uniformity?


FAQ
By employing advanced temperature control systems and optimized burner layouts, a roller hearth kiln ensures consistent temperatures across all zones. Additionally, using high-efficiency insulation materials reduces heat loss, further enhancing temperature uniformity.
FAQ

Which types of materials are suitable for sintering in a roller hearth kiln?


FAQ
A roller hearth kiln is suitable for sintering various materials, including ceramics, glass, refractory materials, and new energy materials such as lithium-ion battery electrode materials. It is particularly suited for materials requiring precise temperature control and uniform heating.
FAQ

How do roller materials impact kiln performance?


FAQ
High-temperature alloy rollers are resistant to deformation, while ceramic rollers are resistant to corrosion. The choice depends on the product temperature and chemical environment.
FAQ

How does a roller kiln control the firing atmosphere?


FAQ
The oxidizing/reducing atmosphere is adjusted by the gas/electric heating system and the intelligent air valve, combined with the oxygen sensor closed-loop control.