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Shuttle kiln

The shuttle kiln is an intermittent industrial kiln, named because its kiln car can enter and exit the kiln chamber like a "shuttle". It is widely used in brick, ceramic, refractory and other industries.
  • Commodity name: Shuttle kiln

Category:

Description

Brief Overview

The shuttle kiln is an intermittent industrial kiln, named because its kiln car can enter and exit the kiln chamber like a "shuttle". It is widely used in brick, ceramic, refractory and other industries. Unlike traditional wheel kilns or tunnel kilns, shuttle kilns adopt a batch firing mode, which is suitable for small batch and multi-variety production, and has both flexibility and controllability.

In the field of brick and tile firing, the shuttle kiln uses precise temperature control technology to ensure that the brick blanks are heated evenly and have a high yield rate. It is especially suitable for the production of high-quality sintered bricks, antique bricks, refractory bricks and other products. Its modular design also makes it easy for enterprises to flexibly adjust the scale of the kiln according to production capacity requirements.

Features and Advantages

1. Strong flexibility, adaptable to multi-variety production
The shuttle kiln is an intermittent operation kiln type, which can adjust the firing system according to different products. It is suitable for multi-variety and batch production, especially for customized ceramics, special materials and other high-temperature firing needs.

2. Accurate temperature control and high firing quality
Equipped with advanced temperature control system, it can achieve accurate temperature control throughout the process, ensure uniform firing and stable performance of products, and improve the yield and product quality.

3. Energy saving and environmental protection, high thermal efficiency
Adopt high-efficiency insulation materials and waste heat recovery design to reduce energy consumption; at the same time, it is equipped with exhaust gas treatment system to meet the requirements of modern green production.

4. Small footprint and short construction period
The structure is compact, and there is no need to lay tracks for long distances like tunnel kilns. It is suitable for factories with limited space, and it has fast installation and commissioning, and a short return on investment period.

Application

Building materials industry
Building materials industry
Production of high-strength sintered bricks, hollow bricks, floor tiles, etc., suitable for building walls and decoration projects.
Refractory materials
Refractory materials
Firing refractory bricks, bauxite bricks, etc., for high-temperature equipment lining in metallurgy, glass, and cement industries.
Antique building materials
Antique building materials
Customized firing of antique blue bricks, glazed tiles and other cultural heritage restoration projects.
Experimental and small-batch production
Experimental and small-batch production
Scientific research units or small and medium-sized enterprises trial-produce new brick and tile products.

Key words:

Shuttle kiin

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Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

Related Products

FAQ

FAQ

Which is more suitable for brick and tile production, shuttle kiln or tunnel kiln?


FAQ
Shuttle kiln: suitable for small batches, high value-added products, high flexibility, but low single output. Tunnel kiln: suitable for continuous large-scale production, lower energy consumption, but high investment cost and difficult process adjustment.
FAQ

How long is the firing cycle of the shuttle kiln?


FAQ
Usually 12~48 hours (including cooling time), depending on the type of brick and tile, kiln size and temperature curve setting.
FAQ

What is the energy consumption of the shuttle kiln?


FAQ
Modern shuttle kilns adopt energy-saving design, and the energy consumption per ton of bricks and tiles is about 300~500kcal, which is more than 20% lower than traditional kilns.
FAQ

How does a shuttle kiln achieve uniform temperature distribution?


FAQ
A shuttle kiln achieves uniform temperature distribution through a precise temperature control system and optimized burner placement. Additionally, it uses efficient insulation materials to minimize heat loss, ensuring consistent firing quality.
FAQ

What is the maintenance cost of shuttle kiln?


FAQ
The shuttle kiln has a simple structure, and daily maintenance is mainly based on kiln car track inspection and refractory material repair, and the overall cost is lower than that of the tunnel kiln.