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Tunnel Kiln Firing of Sanitary Ware: Excellent Stability for Large Bodies, Strong Glaze Compactness, Low Energy Consumption in Mass Production

Tunnel kilns enable large-scale firing of sanitary ware, providing exceptional dimensional stability for fixtures such as toilets and wash basins. Precise temperature control ensures a dense glaze, resulting in a smooth, durable, and hygienic surface. Optimized thermal management and continuous processing significantly reduce energy consumption, making large-scale production both cost-effective and environmentally sustainable.
  • Commodity name: Tunnel Kiln Firing of Sanitary Ware: Excellent Stability for Large Bodies, Strong Glaze Compactness, Low Energy Consumption in Mass Production

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Description

Tunnel kilns play a vital role in sanitary ware production, ensuring large-sized green bodies stay stable during firing, achieving dense glazes, and reducing energy use in mass manufacturing. This technology guarantees both high quality and efficiency, meeting the requirements for durable and functional sanitary products.​

1. Excellent Stability for Large Bodies​
The gradual and uniform heating in tunnel kilns avoids cracking or deformation of large sanitary ware. Its steady structural temperature rise adapts to the thick and complex shapes, ensuring the integrity after firing.​
2. Strong Glaze Compactness​
Controlled high-temperature zones in the kiln promote full fusion of the glaze, forming a dense and impermeable surface. This compactness enhances the sanitary ware's resistance to stains and bacteria, crucial for hygiene and longevity.​
3. Low Energy Consumption in Mass Production​
Continuous operation and heat recycling systems in tunnel kilns reduce energy consumption per unit. It optimizes fuel efficiency in large-scale production, lowering costs while maintaining consistent quality of sanitary ware.​
4. Consistent Quality in Batch Production​
The standardized firing process of tunnel kilns ensures uniform quality across batches. This consistency is essential for sanitary ware, as it guarantees the same performance and appearance in every product.

Application

Construction and building materials industry
Construction and building materials industry
Production of sintered ordinary bricks, porous bricks, hollow bricks, roofing tiles, etc.
Refractory industry
Refractory industry
Firing refractory bricks, high-alumina bricks, magnesium bricks, etc.
Environmentally friendly solid waste utilization
Environmentally friendly solid waste utilization
Processing solid waste such as coal gangue, fly ash, and construction slag to make environmentally friendly bricks.
Ceramic industry
Ceramic industry
Used for bisque firing or glaze firing of daily-use ceramics and architectural ceramics.

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Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

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FAQ

FAQ

What is the difference between a tunnel kiln and a traditional kiln?


FAQ
Tunnel kiln: Automated continuous production, suitable for large-scale, standardized brick and tile manufacturing, low energy consumption but high investment. - Rotary kiln: Intermittent production, high flexibility, suitable for small batches or special brick types, but high energy consumption and labor intensity.
FAQ

What are the fuel options for tunnel kilns?


FAQ
Common fuels include coal (requires supporting desulfurization facilities), natural gas, biomass pellets, gas generator gas, etc. The specific choice depends on local energy policies and costs.
FAQ

What is the construction cycle and investment cost of a tunnel kiln?


FAQ
The construction cycle of a standard tunnel kiln (80-150 meters long) is usually 3-6 months, with an investment of about 2-8 million yuan (large differences depending on the scale). - In long-term operation, the energy-saving advantage can quickly recover costs.
FAQ

How can tunnel kilns achieve environmental protection standards?


FAQ
Install desulfurization and dust removal equipment (such as wet electrostatic precipitator, SCR denitrification). Use low-sulfur fuel or clean energy. Optimize the combustion process to reduce the generation of nitrogen oxides.