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Shuttle Kiln for Red Brick: High Efficiency, Energy Saving, Uniform Firing

Our advanced shuttle kiln ensures high-efficiency, energy-saving red brick firing with uniform heat distribution, reducing fuel consumption by 30%. Featuring precise temperature control and durable construction, it delivers consistent quality bricks with lower production costs. Ideal for modern brick manufacturers seeking eco-friendly and cost-effective solutions.
  • Commodity name: Shuttle Kiln for Red Brick: High Efficiency, Energy Saving, Uniform Firing

Category:

Description

Shuttle kilns redefine red brick production with high efficiency, slashing processing time via streamlined batch operations. Their energy-saving design curbs fuel use, while uniform firing ensures consistent brick strength and quality, merging productivity with sustainability.​

1. High Operational Efficiency​
Compact design and quick loading/unloading minimize downtime. Batch-focused workflow accelerates turnaround, handling moderate volumes efficiently without sacrificing brick integrity, ideal for small to medium-scale production.​
2. Notable Energy Saving​
Advanced insulation and controlled combustion reduce heat loss. Optimized fuel distribution cuts consumption, lowering operational costs and aligning with eco-friendly manufacturing standards.​
3. Uniform Firing Performance​
Precise temperature control across the chamber ensures even sintering. Every brick achieves consistent density and strength, reducing defects and enhancing structural reliability in construction use.​
4. Flexible Production Adaptability​
Easily adjusts to varied brick sizes and quantities. Suitable for custom orders or fluctuating demands, offering versatility that balances efficiency with adaptability in red brick manufacturing.

Application

Refractory field
Refractory field
It is used to calcine raw materials such as magnesia and corundum to provide high-quality basic materials for the subsequent processing of refractory products and improve the performance and quality of refractory materials.
Experimental and small-batch production
Experimental and small-batch production
Scientific research units or small and medium-sized enterprises trial-produce new brick and tile products.
Ceramic industry
Ceramic industry
It is widely used in the firing of ceramic tiles, sanitary ware, daily ceramics and other products. It can accurately control the firing curve, effectively avoid deformation, cracking and other problems of the products, and ensure the stability of the quality of the finished products. For example, the push plate kiln is used for the firing of some high-end ceramic tableware.
Electronic component manufacturing industry
Electronic component manufacturing industry
For example, the sintering of precision components such as multilayer ceramic capacitors (MLCC) and varistors. It can perform fine temperature control under a specific atmosphere to meet the strict requirements of electronic components for performance parameters and ensure the performance and reliability of electronic components.

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Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

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FAQ

FAQ

How long is the firing cycle of the shuttle kiln?


FAQ
Usually 12~48 hours (including cooling time), depending on the type of brick and tile, kiln size and temperature curve setting.
FAQ

What is the energy consumption of the shuttle kiln?


FAQ
Modern shuttle kilns adopt energy-saving design, and the energy consumption per ton of bricks and tiles is about 300~500kcal, which is more than 20% lower than traditional kilns.
FAQ

How does a shuttle kiln achieve uniform temperature distribution?


FAQ
A shuttle kiln achieves uniform temperature distribution through a precise temperature control system and optimized burner placement. Additionally, it uses efficient insulation materials to minimize heat loss, ensuring consistent firing quality.
FAQ

What is the maintenance cost of shuttle kiln?


FAQ
The shuttle kiln has a simple structure, and daily maintenance is mainly based on kiln car track inspection and refractory material repair, and the overall cost is lower than that of the tunnel kiln.