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Shuttle Kiln for Refractories: High-Temp Resistance, Structural Integrity, Uniform Sintering

Engineered for high-temp resistance and structural integrity, our shuttle kiln ensures uniform sintering of refractory bricks, castables, and monolithic linings. Advanced thermal profiling minimizes cracks while optimizing density. Energy-saving design reduces costs without compromising performance—ideal for precision-fired industrial refractories.
  • Commodity name: Shuttle Kiln for Refractories: High-Temp Resistance, Structural Integrity, Uniform Sintering

Category:

Description

Shuttle kilns are pivotal for firing refractories, ensuring high-temp resistance to withstand extreme heat. They enhance structural integrity, critical for durable industrial linings, and enable uniform sintering, guaranteeing consistent performance in harsh environments.​

1. High-Temp Resistance​
Precise high-heat control during firing strengthens refractory materials, enabling them to endure prolonged exposure to extreme temperatures, ideal for furnaces and kiln linings.​
2. Structural Integrity​
Controlled heating and cooling cycles minimize cracks and weaknesses. This ensures refractories maintain stability under thermal stress, extending their service life in industrial operations.​
3. Uniform Sintering​
Even heat distribution across the kiln promotes consistent material density. Every refractory piece achieves uniform quality, reducing failure risks in high-demand applications.​
4. Adaptable to Varied Refractories​
Easily adjusts to different refractory types, from bricks to custom shapes. Flexible firing profiles accommodate diverse compositions, supporting versatile industrial needs efficiently.

Application

Ceramic industry
Ceramic industry
It is widely used in the firing of ceramic tiles, sanitary ware, daily ceramics and other products. It can accurately control the firing curve, effectively avoid deformation, cracking and other problems of the products, and ensure the stability of the quality of the finished products. For example, the push plate kiln is used for the firing of some high-end ceramic tableware.
Refractory field
Refractory field
It is used to calcine raw materials such as magnesia and corundum to provide high-quality basic materials for the subsequent processing of refractory products and improve the performance and quality of refractory materials.
Electronic component manufacturing industry
Electronic component manufacturing industry
For example, the sintering of precision components such as multilayer ceramic capacitors (MLCC) and varistors. It can perform fine temperature control under a specific atmosphere to meet the strict requirements of electronic components for performance parameters and ensure the performance and reliability of electronic components.
New energy material industry
New energy material industry
It is used in the field of medium and high temperature sintering of lithium battery positive electrode materials, solar cell materials, etc. With the rapid development of the new energy industry, the demand for push plate kilns is also increasing, such as the sintering of lithium battery positive electrode materials such as lithium iron phosphate.

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Company Profile

Company Profile

Introduction to Henan Yaxin Kiln Co., Ltd.


Henan Yaxin Kiln Co., Ltd. is a highly professional and innovative enterprise in the field of industrial furnace design, manufacturing and service. The company focuses on providing customers with high-efficiency and environmentally friendly industrial furnace solutions, and its business scope covers the whole process of services from project consulting, engineering design, equipment manufacturing to installation and commissioning and after-sales support.

2009 year

Company establishment

30 +

Patent certificate

100 +

Covering national regions

1000 +

Installation engineer

Advantages

Talent and Professional Advantages 

Our company has a team of experienced engineers and technologists who have profound knowledge and practical experience in thermal technology, automation control and energy saving and environmental protection. Through continuous technology development and innovation, the company has obtained a number of national patents and successfully implemented a series of landmark projects, creating significant economic benefits and social value for customers. Moreover, the company owns a number of patented technologies, especially in waste heat recovery, low-NOx combustion, clean energy application and other aspects of the industry leader, to help customers realize green production.  

Core Business and Technical Advantages 

Energy-saving and environmentally friendly kilns: 
such as mobile kilns, roller kilns, tunnel kilns, shuttle kilns, etc., which are widely used in the production of bricks and tiles, ceramics, and refractory materials; 
Intelligent control system: 
integrated automated temperature control, energy consumption monitoring and remote operation and maintenance technologies to enhance the kiln's operational efficiency.

Market Layout and Service System 

Yaxin's kiln business covers the whole country, and actively expand the overseas market, products are exported to Southeast Asia, Africa, the Middle East and other regions. The company adheres to the concept of “customer first” and provides full life cycle services from program design, equipment customization to installation and commissioning, after-sales maintenance, and has successfully provided kiln system integration services for many large enterprises and industrial parks.  

Qualification and Social Responsibility 

As a benchmark enterprise in furnace industry of Henan Province, Yaxin Furnace has obtained ISO 9001 quality management system certification, high-tech enterprise certification and other qualifications, and participated in the development of a number of industry standards. The company has always been practicing the concept of sustainable development, promoting kiln technology to low-carbon, intelligent upgrading, and providing technical support for the transformation of traditional manufacturing industry.

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FAQ

FAQ

How long is the firing cycle of the shuttle kiln?


FAQ
Usually 12~48 hours (including cooling time), depending on the type of brick and tile, kiln size and temperature curve setting.
FAQ

What is the energy consumption of the shuttle kiln?


FAQ
Modern shuttle kilns adopt energy-saving design, and the energy consumption per ton of bricks and tiles is about 300~500kcal, which is more than 20% lower than traditional kilns.
FAQ

How does a shuttle kiln achieve uniform temperature distribution?


FAQ
A shuttle kiln achieves uniform temperature distribution through a precise temperature control system and optimized burner placement. Additionally, it uses efficient insulation materials to minimize heat loss, ensuring consistent firing quality.
FAQ

What is the maintenance cost of shuttle kiln?


FAQ
The shuttle kiln has a simple structure, and daily maintenance is mainly based on kiln car track inspection and refractory material repair, and the overall cost is lower than that of the tunnel kiln.